ÿþ<!DOCTYPE HTML PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN"> <HTML> <HEAD> <TITLE> The Korean Roof and Wall Sandwich Panel Roll Forming Line Manufacturer, Supplier, Exporter, Trade Belt Co., Ltd. It consists of coil car, uncoiler, leveller, NC Feeder, front shearing machine, Interlock Wall Roll Former, Concealed Joint Wall Roll Former, Hidden Joint Wall Roll Former, Trapezoidal Roof Roll Former, Check Pattern Wall Roll Former, Tiled Roof Roll Former, Post Cutting Press, Flying Press Cutting Machine, Sliding Conveyor and Lifting Conveyor</TITLE> <META NAME="Generator" CONTENT="PIR PU Sandwich Panel Production Line Manufacturer, Trade Belt Co., Ltd"> <META NAME="Author" CONTENT="Tradebelt Co., Ltd, PIR/PU Sandwich Panel Discontinuous Production Line for Wall and Roof Sandwich Panel Production, PU Injection Foaming Machine Manufacturer, Supplier, Exporter"> <META NAME="Keywords" CONTENT="Trapezoidal Roof Roll Former Roll Forming Machine, Concealed Joint Wall Roll Former Roll Forming Machine, Hidden Joint Wall Roll Former Roll Forming Machine, Siding Panel Wall Roll Former Roll Forming Machine, Sinus Panel Wall Roll Former Roll Forming Machine/ Roll Forming Machine, Sandwich Panel Forming Line, Front Shearing Machine, Pre Shearing Machine, Uncoiler, Decoiler, Coil Car, Protective Film Coating Machine, Automatic Cassette Exchange by Traverse System, Post Cutting Press, Flying Press, Panel Cutting Machine"> <META NAME="Description" CONTENT="the TradeBelt Roll Forming Line for Roof and Wall Sandwich Panel Production consists of coil car, uncoiler, Decoiler, Protective Film Coating Machine, Side Guide, Leveller, Trapezoidal Roof Roll Former, Interlock Joint Wall Roll Former, Concealed Joint Wall Roll Former, Hidden Joint Wall Roll Former, Siding Wall Roll Former, Sinus Wall Roll Former, Post Cutting Press, Flying Press and Our Korean Roll Forming Line for Wall and Roof will meet your Quality Requirements and Machine Lift Time."> <script type="text/javascript" src="../include/script.js"></script> <link rel="stylesheet" href="../include/basic.css" type="text/css" /> <link rel="stylesheet" href="../include/layout.css" type="text/css" /> </HEAD> <body> <div id="accessibility_area"> <p><a href="#main">ø¼8» ¼\¸¬0®</a></p> </div> <hr /> <!-- wrapper_area --> <div id="wrapper_area"> <!-- header_area --> <div id="header_area"> <!-- header --> <div id="header"> <!-- header topmenu --> <div id="header_top"> <img src="../imgs/top01.jpg" alt="" usemap="#top" style="border: 0;" /> <map name="top"> <area shape="rect" coords="38,12,155,54" href="/" target="" alt="" /> <area shape="rect" coords="9,67,181,129" href="../PUPIR_line01/PUPIR_Wall_Roof_Discontinuous_Line.html" target="" alt="" /> <area shape="rect" coords="186,65,388,130" href="../PUPIR_line02/PUPIR_Discontinuous_Freezing_Refrigeration_Panel.html" target="" alt="" /> <area shape="rect" coords="392,66,589,128" href="../PUPIR_line03/PUPIR_Discontinuous_All_Kind_Panel.html" target="" alt="" /> <area shape="rect" coords="595,65,769,130" href="../PUPIR_line04/PIRPU_Continuous_Roof_Wall.html" target="" alt="" /> <area shape="rect" coords="774,65,870,129" href="../Consortium_Line/Whole_Project_Management.html" target="" alt="" /> <area shape="rect" coords="876,65,994,129" href="../Repairing_Service.html" target="" alt="" /> <area shape="rect" coords="671,1,753,18" href="../sendinquiry1.html" target="" alt="" /> <area shape="rect" coords="773,0,875,18" href="../datadownload1.html" target="" alt="" /> <area shape="rect" coords="894,0,971,18" href="../contactus1.html" target="" alt="" /> </map> </div> <!--// header topmenu --> <!-- visual area --> <div id="header_visual"><img src="../imgs/visual_sub.jpg" /></div> <!--// visual area --> <!-- Á ¾È©º --> <div id="sub_title"><h2><img src="../imgs/main_bullet01.gif"> PU/PIR Discontinuous Sandwich Panel Produciton Line for Wall & Roof </h2></div> <!--// Á ¾È©º --> </div> <hr /> <!-- //header --> </div> <hr /> <!-- //header_area --> <!-- content_area --> <div id="content_body_area"> <!-- ############### ð½´Å ################################ --> <div> <div id="accessibility"> <p><a href="#main">ø¼8» ¼\¸¬0®</a></p> </div> <hr /> <!-- wrapper --> <div id="wrapper"> <!-- wrap --> <div id="wrap"> <!-- content --> <div id="content_body"> <div class="sub_cnt"> <!-- Á ¾Tºt² --> <div class="sub_menu"> <ul> <li><a href="../PUPIR_line01/PUPIR_Wall_Roof_Discontinuous_Line.html">Simple Line Up</a></li> <li class="submenu_on"><a href="../PUPIR_line01/Sheet_Forming_Line.html">Detailed Line Up</a></li> <li><a href="../PUPIR_line01/Roof_Sandwich_Panel.html">Sandwich Panel</a></li> <li><!--a href="../PUPIR_line01/DispensingRobot.html"--><a href="../PUPIR_line01/Accessory.html">Accessory</a></li> <li><!--a href="../PUPIR_line01/Options.html"--><a href="../PUPIR_line01/Monitoring_System.html">Options</a></li> <li><a href="../PUPIR_line01/Delivery_Policy.html">Delivery Policy</a></li> <li><a href="../PUPIR_line01/Maintenance_Policy.html">Maintenance Policy</a></li> </ul> </div> <!--// Á ¾Tºt² --> <!-- Á ¾´°©Æ --> <p class="loc"> PU/PIR Discontinuous Sandwich Panel Produciton Line for Wall & Roof<br /> > Detailed Line Up<br /> > Sheet Forming Line </p> <div class="sub_cnt_c"> <ul class="3depth_menu"> <li class="submenu_on"><a href="../PUPIR_line01/Sheet_Forming_Line.html">Sheet Forming Line</a></li> <li><a href="../PUPIR_line01/Hot_Press_Line.html">Multi Layer Vertical Hot Press Line</a></li> <li><a href="../PUPIR_line01/Dispensing_Line.html">PIR/PU High Pressure Dispensing Line</a></li> </ul> <div class="float_clear"></div> <h3>Coil Car & Uncoiler</h3> <div class="float_left" style="width:180px;"><img src="images/sheet_forming_line01.jpg"></div> <ul class="float_right" style="width:550px;"> <li>Coil Steel can be Equipped by Coil Car and Uncoiler Feed Coil into Roll Former in Continuous & Stable Condition. Several Types are Available according to Coil Specification. The Hydraulic System Adjust Coil Center in Micro Unit.</li> <li>Loading Capacity : 5, 7.5, 10, 12 ton</li> <li>Type : Hydraulic Mandrel Expanding & Mechanical Coil Guiding Type</li> <li>Drum Expending & Sliding Structure</li> <li>The Strongest Mechanical Design by Integral Structure </li> </ul> <p class="float_clear" /> <h3>Leveller & Pre Shearing Machine</h3> <div class="float_left" style="width:180px;"><img src="images/sheet_forming_line02.jpg"></div> <ul class="float_right" style="width:550px;"> <li>Leveller is Designed for Flattening the Coil Surface for Wave-proof Pre Shearing Machine is Designed for PreCutting the Coil for Necessary Steel Sheet in Length, however Wave-proof performance is better achieved by the Post Cutting Press after Roll Forming Process.</li> <li>Leveller : 4-High Type for Straightening the Steel Sheet Surface<br /> - In Case of Higher Quality of Steel Sheet, It is not Necessary</li> <li>Pre Shearing Machine : Knife Cutting by Hydraulic / Pneumatic Power<br /> - Steel Knife Materials : SKD 11</li> </ul> <p class="float_clear" /> <h3>Protective Film Coater & Pinch Roller</h3> <div class="float_left" style="width:180px;"><img src="images/sheet_forming_line03.jpg"></div> <ul class="float_right" style="width:550px;"> <li>Pinch Roller is Pressing by Upper and Lower Roll to Feed Coil into Roll Former in Stable Position and Coupled with Protective Film Coater which attach Protective Film on Coil Surface while Pinch Rolling.</li> <li>Protective Film Coater<br /> - Roll Unwrapping & Pressing Type by Synchronization</li> <li>Pinch Roller<br /> - Double-Roll Side Guiding<br /> - Material : SKD-11</li> </ul> <p class="float_clear" /> <h3>Groove Patterning Roll Former</h3> <div class="float_left" style="width:180px;"><img src="images/sheet_forming_line04.jpg"></div> <ul class="float_right" style="width:550px;"> <li>It is Forming the Surface with Groove Pattern. Roller Types Depend on Groove Size and Depth of Pattern.</li> <li>Purpose : Different Panel Surface Shape for wide range of surface pattern while Avoiding Panel Surface Wave Problem</li> <li>Pattern Types : Wide Groove, Strip</li> <li>Steel Materials : S45C with Hard Chromium Coated Surface by Several Heat Treatment Process</li> <li>Type : Motorized Embossed Roll Pressing Type</li> </ul> <p class="float_clear" /> <h3>Micro Wave Patterning Roll Former </h3> <div class="float_left" style="width:180px;"><img src="images/sheet_forming_line05.jpg"></div> <ul class="float_right" style="width:550px;"> <li>It is Forming the Micro wave Pattern of Surface. Roller Types Depend on Wave Size and Depth of Pattern.</li> <li>Purpose : Different Panel Surface Shape for wide range of surface pattern while Avoiding Panel Surface Wave Problem</li> <li>Pattern Types : Wide Groove, Strip, Several Kinds of Micro wave and the like</li> <li>Steel Materials : S45C with Hard Chromium Coated Surface by Several Heat Treatment Process</li> <li>Type : Motorized Roll Pressing Type</li> </ul> <p class="float_clear" /> <!-- <h3>Trapezoidal Roof Roll Former</h3> <div class="float_left" style="width:180px;"><img src="../imgs/imsi.gif"></div> <p class="float_clear" /> <h3>Interlock Joint Wall Roll Former</h3> <div class="float_left" style="width:180px;"><img src="../imgs/imsi.gif"></div> <p class="float_clear" /> <h3>Concealed Joint Wall Roll Former</h3> <div class="float_left" style="width:180px;"><img src="../imgs/imsi.gif"></div> <p class="float_clear" /> <h3>Check Pattern Wall Roll Former</h3> <div class="float_left" style="width:180px;"><img src="../imgs/imsi.gif"></div> <p class="float_clear" /> --> <div class="float_left" style="width:180px;"> <h3>Trapezoidal Roof Roll Former</h3> <img src="images/sheet_forming_line06.jpg" alt=""/> </div> <div class="float_left" style="width:180px;"> <h3>Interlock Joint Wall Roll Former</h3> <img src="images/sheet_forming_line07.jpg" alt=""/> </div> <div class="float_left" style="width:180px;"> <h3>Concealed Joint Wall Roll Former</h3> <img src="images/sheet_forming_line08.jpg" alt=""/> </div> <div class="float_left" style="width:180px;"> <h3>Check Pattern Wall Roll Former</h3> <img src="images/sheet_forming_line09.jpg" alt=""/> </div> <div class="float_left" style="width:180px;"> <h3>Sinus Wall Roll Former</h3> <img src="images/sheet_forming_line10.jpg" alt=""/> </div> <div class="float_right" style="width:550px;"> <div class="pd_t10 pd_b05">There are Two Types of Roll Forming Process such as <b>Post-Cutting</b> after Roll Forming or Pre-Cutting before Roll Forming. <b><u>Post-Cutting System</b></u> requires slightly higher cost and grater floor space than Pre-cuttng System while <b><u>Assuring Better Quality of Panel in Surface and Side such as Waving and Curving Quality.</b></u> TB Consortium Generally Recommends You to Apply Post-Cutting System with Continuous Steel Coil In-feeding in order to Prevent Panels from Curving and Waving Problems. When we Start Your Project, We will get your agreement on the Detailed Panel Drawings before Designing Our Roll Formers. .<br/></div> <h4>Roller Station</h4> <ul> <li>14 ~ 36 Stations depending on Panel Shape in Side & Surface<br /> - Capped Joint or Interlock Joint Wall : about 14 Stations<br /> - Trapezoidal Roof Roll Forming Machine : 28 Stations<br /> - Concealed Joint Wall Roll Forming Machine : 28 Stations <br /> - Capped Joint Wall Roll Forming Machine : 14 Stations<br /> - Check Pattern Wall Roll Forming Machine : 28 Stations<br /> - Sinus Panel Roll Forming Machine : 32 Stations<br /> - Siding Panel Roll Forming Machine : 24 Stations<br /> - Small Sinus Panel Roll Forming Machine : 34 Stations<br /> - Small Sharp Rib Panel Roll Forming Machine : 36 Stations<br /> - Combined Siding Panel Roll Forming Machine : 24 Stations</li> <li>Driven by : Gear & Chain</li> <li>Roller Materials : S45C & SCM21, <fonf color="dark blue"><u><b>If you have no idea on the Korean Steel Materials, We, TradeBelt will forward the Property Sheet.</font></u></b></li> <li>Roller Surface : Hard Chromium Coating with Several Heat Treatment Process</li> <li>Roller Stand <br /> - Cast Iron Set / - Dual Steel Plate Housing / - Single Steel Plate</li> </ul> </div> <div class="float_left" style="width:180px;"> <h3>Sinus Wall Roll Former</h3> <img src="images/sheet_forming_line11.jpg"> </div> <p class="float_clear" /> <div class="float_left" style="width:180px;"> <h3>Tiled Roof Roll Former</h3> <img src="images/sheet_forming_line12.jpg"> </div> <div class="float_right pd_t30" style="width:550px;"> <h4>For the Production of Single Skin Tiled Roof or PIR/PU Insulated Tiled Roof Panel</h4> ; Detailed Discussion is Required for other insulations<br /> <ul> <li>Tile Pattern Roll Former<br /> - Roller Group : 16 Stations<br /> - Roller Materials : S45C<br /> - Driven by : Gear & Chain by AC Inverter</li> <li>Hydraulic Press for Widthwise Rib Pattern<br /> - Capacity : approx. 10 ton (Changeable)<br /> - Widthwise Movement : Inverter Drive with LM Guide</li> </ul> </div> <p class="float_clear" /> <h3>Post Cutting Flying Press</h3> <div class="float_left" style="width:180px;"><img src="images/sheet_forming_line13.jpg"></div> <ul class="float_right" style="width:550px;"> <li>This Facility is Necessary for Continuous Panel Forming Process while Preventing Steel Sheet from Twisting and Curving.</li> <li>Post Cutting Flying Press<br /> - Lengthwise Mould Pressing Type<br /> - Ensuring Continuous Single Skin Panel Production while avoiding Sheet-Twisting Problem </li> </ul> <p class="float_clear" /> <h3>Sliding Stacker</h3> <div class="float_left" style="width:180px;"><img src="images/sheet_forming_line14.jpg"></div> <ul class="float_right" style="width:550px;"> <li>Sliding Stacker<br /> - Cylinder Pusher with Sliding Structure<br /> - Specification Depending on Panel Dimension<br /> - Proper for Small Production Capacity<br /> - Link to Fork Lifter </li> </ul> <p class="float_clear" /> <h3>Lifting Stacker</h3> <div class="float_left" style="width:180px;"><img src="images/sheet_forming_line15.jpg"></div> <ul class="float_right" style="width:550px;"> <li>Lifting Stacker<br /> - Lifter with Motorized Crosswise-Conveyor<br /> - Specification Depending on Panel Dimension<br /> - Proper for Bigger Production Capacity<br /> - Link to Fork Lifter </li> </ul> <p class="float_clear" /> </div> <!--// Á ¾´°©Æ --> <p class="float_clear"></p> </div> </div> <hr /> <!-- //content --> <!-- footer --> <div id="footer"> <img src="../imgs/copyright.gif" /> </div> <!-- //footer --> </div> <hr /> <!-- //wrap --> <p class="float_clear"></p> </div> <!--// wrapper --> </div> <!-- ############################## //ð½´Å ######################## --> </div> <hr /> <!-- //content_area --> </div> <!--// wrapper_area --> <script type="text/javascript"> var _gaq = _gaq || []; _gaq.push(['_setAccount', 'UA-17562078-1']); _gaq.push(['_trackPageview']); (function() { var ga = document.createElement('script'); ga.type = 'text/javascript'; ga.async = true; ga.src = ('https:' == document.location.protocol ? 'https://ssl' : 'http://www') + '.google-analytics.com/ga.js'; var s = document.getElementsByTagName('script')[0]; s.parentNode.insertBefore(ga, s); })(); </script> </body> </HTML>